Projects

A selection of our work across a range of sectors

Client

Description

Year

In:
SABIC – Yanpet
For:
COPERION MIDDLE EAST CO. LTD.

Control System panel installation/testing and related cable terminations for Line 1 of Dosing system upgrade project. Shut down project completed in 2 weeks’ time.

2019

SABIC – Yanpet

Replacement of obsolete and pneumatic net weighers to electronic net weighers on packaging lines 4 and 5. Flowtronix will be responsible for design engineering, procurement, installation, testing and commissioning on LSTK basis. Scope involves modification/supply of associated electrical, mechanical and control system works.

On-going

SABIC – Yanpet

Installation and commissioning of 7 ultrasonic flowmeters on Flare lines for Royal commission environment compliance requirement. Flowtronix will be responsible for design engineering, procurement, installation, testing and commissioning on LSTK basis. Scope involves modification/supply of associated electrical, lightning, mechanical (hot tapping), civil and control system works.

On-going

In:
SABIC – Yanpet
For:
REDA

To commission the Fire and Gas upgrade project by providing engineering expertise on Allen Bradley PLC and Wonderware SCADA. Total system I/Os (process area + non process area) is almost 6000.

On-going

In:
SASREF
For:
Endress & Hauser

Installation and commissioning of Coriolis flow meter for crude oil tank’s discharge outlet.
FT Arabia is responsible for complete E&I and mechanical spooling work required to commission this flowmeter.

2019

In:
Sadara Chemical
For:
Técnicas Reunidas

Short term commissioning services to establish communication between NRU package PLC (siemens) and Plant DCS (ABB) network.

2018

In:
Saudi Aramco
For:
Alderley Controls

E&I work activities for 35 nos skids including Gas / Oil Modular and Chemical Injection Units. Project is E&I services-based contract agreement.

2018

In:
Saudi Aramco
Jizan Economic City
For:
Kanoo Oil & Gas

Amtrad Environmental (Belgium) is technology provider Odour control system. FT Arabia is responsible for panel (05 nos) design, engineering, integration, hardware design, selection and supply, software application design & engineering, functional testing and site commissioning. Allen Bradley PLC and Rockwell Automation based soft-starters based solution.

On-going

In:
National Water Company
For:
Kanoo Oil & Gas

Amtrad Environmental (Belgium) is technology provider Odour control system. FT Arabia is responsible for panel (01 nos) design, engineering, integration, hardware design, selection and supply, software application design & engineering, functional testing and site commissioning. Allen Bradley PLC and Siemens based Variable Frequency Drive based solution.

On-going

In:
Saudi Aramco (Hawaiya gas plant)
For:
OGEI : Oil and Gas Equipment Industries

E&I work activities for Chemical Injection modular skid. Project is E&I services-based contract agreement.

2018

SABIC – SAFCO

Install SIL-2 rated pressure switches 21-PSLL-1908A, 21-PSLL-1928A & 21-PSLL-1958A on lube oil skid of pump 21-P-701 A / B /C respectively and to install SIL-2 rated pressure switches 21-PSLL-1808A, 21-PSLL-1838A & 21-PSLL-1858A on the lube oil skid of pump 21-P-301 A /B /C respectively. Existing 1oo1 logic has to be revised to 2oo2. (SAFCO 3)

2019

In:
SABIC – SAFCO
For:
PALL International

Gas Turbine Reliability Improver project. FT Arabia is responsible for skid E&I activities at OGEI facilities.

2018

Axens Phase 2
CAMELLIA External Catalyst Plant, DIC 2, Saudi Arabia

Expansion of Axens catalysts production facility at DIC-2. Our scope is new MCC + VFDs, 37 field instruments, 14 XV + 4 CV, expansion of process control system Siemens S7-400. All field cable, cable tray, equipment installation, package equipment and commissioning / start-up activities.

2018

In:
Saudi Aramco BGCS 1&5
For:
SEPCO

48 nos of LV cable terminations, testing with GIS and start-up support.

On-going

In:
SABIC – Petrokemya
For:
Endress and Hauser

Installation of Coriolis flow meter including 1.5 km scaffolding, under-ground cable, cable tray, conduits, flow computer panel and control accessories

2019

Marafiq

Electrical components, plant lights & Instruments supply and installation services

On-going

SABIC – Ibn Sina

Supply, Engineering, Installation, Wiring & Commissioning of MeOH Plant Emergency Generator Cummins Genset Model: C1250 D6 (1500 kVA) & ATS (Russ Electric ATS with by-pass transfer switch RTS 03 Series).

On-going

SABIC – Ibn Sina

Supply, Engineering, Installation, Wiring & Commissioning MTBE Plant Emergency Generator Auto Switch (ASCO ATS 7000 Series).

2019

SADARA Chemical Company

2+1 Years (extendable to more 2+1 year) operations & maintenance contract for below PLC systems. We’ve supplied 6 nos control system engineers.

Sr # PLC system and model number QTY
1 BN 3500 Machinery Protection system 82
2 Woodward 505/150 15
3 PROGNOST Vibration monitoring System Train 3 2
4 Allen Bradley Control Logix 1756  (5571) 13
5 WAGO G Force 750-352 6
6 Modicon York Quantum LX 3
7 S7-1200 2
8 S7-400 16
9 S7-300 42
10 S7-200 6
11 PCS7 1
Total 188

On-going

SEPCO (BGCS1)
Saudi Aramco

Relocation of 4.16 kV overhead power line to under-ground. LSTK project including supply, termination, jointing, cold test + hot testing. All civil work part of LSTK contract.

2017

SPCC
(Abha + Jizan)

Design, engineering and implementation of DR (Disaster Recover) facility for IT infrastructure. LSTK project.

2017

SABIC – Ibn Sina

Design, engineering, supply, installation and testing of Conductivity + pH Analyzer. Inclusive of all site work for installation & wiring.

2016

SABIC – United

Design engineering, supply & testing of 20 inch butterfly valve with volume tank (02 nos)

2016

SABIC Head Quarter (Riyadh)

Preventive maintenance / testing and trouble-shooting of ATS panels (23 nos) for all SABIC HQ electrical supplies

2015

Axens
CAMELLIA External Catalyst Plant, DIC 2, Saudi Arabia

Package 1 : Installation work for 3rd party machinery including heating & cooling skid, gas burner & salt dossing dust collector.

Package 2 : Modification in Siemens DCS interlocks & respective graphics. Extend support in pre-commissioning and commissioning services.

2015

SPCC (Southern Province Cement Company)

Design assistance & supply of woodward motor protection relays. Alternate equipment from Fanox is suggested and supplied.

2015

Chemanol

For Molten Naphthalene storage facilities (1500 M3 02 nos tanks) : Electrical & Instrumentation including power / instrumentation cable, MCC upgradation, lighting, cable tray work, grounding, JB wiring, field instrument calibration, testing and commissioning services.

2015

Axens
CAMELLIA External Catalyst Plant, DIC 2, Saudi Arabia

Package 1 : Field Instrumentation
It includes the complete supply & installation of 167 field instruments / transmitters, control valves, multi core & single core control cables, cable raceways, pneumatic impulse tubing, local boards for field instruments, instrument mounting supports and the installation of all the field instruments.

Package 2 : Motor Control Center and VSD
It includes the supply and installation of 04 nos MCCs (Motor Control Center) and respective Siemens VSDs along with the enclosure. These are draw-out type MCC. MCC will have profibus communication link with DCS. Separate panels for VSDs but part of same cubical. The supply of all material required for panels installation such as steel structure and channel.

Package 3 : Automation & DCS
It includes the complete design & engineering, supply and installation of Siemens S7-400 system, consoles, panels and associated network racks, operator station & engineering laptop. 25 nos of fieldbus devices over profibus communication protocol are covered.

.

2014

Attock Refinery Ltd.
EPC: Hyundai Engineering Company, Korea

Isomerization Project, Desulfurization Plant and Naphtha to Gasoline Process.
Electrical Installation, Testing, Pre-Commissioning Works:
Electrical Sub Station Equipment, UPS & DC System, Power & Control Cable, Power & Lighting, LV/ MV Distribution Boards, Transformers, Cable Trays & Accessories, Earthing & Lightning Material, Fire & Gas Detection System, Fire Alarm System, Termination & Splicing, Electrical Bulks.

Instruments works includes Installation, Grounding, Testing, Pre-Commissioning of following :

Level Gauges 112 Gas Detectors 365
Level Transmitters 106 Alarm 108
Temperature Gauge 152 Moisture Analyzer 1
Temperature Element 309 O2 Analyzer 1
Temperature Transmitters 71 H2S Analyzer 1
Thermowell 33 SO2 Analyzer 1
Pressure Gauge 358 Oxygen Analyzer 5
Diff. Pressure Gauge 15 Density Analyzer 5
Flow Indicator 8 Hydrogen Analyzer 2
Pressure Transmitters 23 Chromatograph Analyzer 1
Diff. Pressure Transmitters 146
Control Valves 233
Self-Regulating Valves 32
ON / OFF Valves 158
Air Operated Valves 10
Pressure Relief Valves 148
Deluge Valves 20
Orifice Plates 149
Flow Meters 29

Process Control Automation Installation:
DCS, PLCs, Communication Systems cabinets and communication network

2014

Gulf Chemicals & Industrial Oil Company

Design & Engineering, FDS Package, Hardware Design, PLC/HMI Application Engineering & Development, FAT, SAT, Commissioning of Honeywell HC900 C75S based PLC control system.

2013

Techno Contracting Company Limited (TTC)

Instrumentation & Valves at Ferric Chloride Plant (BCI, DIC 1, Dammam); Design, Engineering, Assistance for Procurement, ISS (Instrument Specification Sheets), Interlock Architecture, Instruments Index and database, Project Documentation, Wiring, Installation & Testing.

Design & Engineering, Panel Design, Software Application, FAT & Commissioning of Honeywell PLC HC900 C70R based PLC control system.

2013

GCC (Gulf Consolidated Company),
Saudi Arabia

Testing, Pre-Commissioning, Commissioning & Documentation of 2 X 25 KVA UPS Systems of Electronica Industriale including Load Testing of Battery Banks at Ras Ul Khair, Gas Filter Station (52 km pipeline between Saudi Aramco & Ma’aden).

2013

Ibrahim Fibres Ltd.
(400 TPD Polyester Plant & 4 X 7.5 MW Power Plant)

Construction, Testing & Commissioning Assistance of complete plant Electrical, Instrumentation & Control System consisting of Siemens Transformers, Schneider MV & LV Switch Gear, MCC (Motor Control Centre), Grounding, Lightning Protection, Emerson Delta V DCS, Endress & Hauser and Foxboro Eckardt based Field Instruments.

2013

Tri-Pack Films Ltd.
BOPP (Biaxially Oriented Polyproplene) Manufacturing Plant

Detailed Engineering, Procurement Assistance, Construction, Testing and Commissioning Assistance for complete Electrical, Instrumentation & Control Systems. Equipment included Siemens Simatic PCS7 DCS, Vacon VFDs and Endress & Hauser Instruments.

2013

ICI Soda Ash Ltd.
(2 X 40 TPH Coal Fired Boilers + 1 x 3 MW Steam Turbine(s)

Construction, Testing & Commissioning Assistance for complete E&I works consisting of Schneider Switch Gear & MCCs, XINHUA TISNET DCS and ABB Field Instruments.

2013

MOL Oil & Gas B.V. (Gas Field Wellheads & Processing Facility)

Installation of 22 x 130 W, BP (China) Solar Power System, Honeywell Wellheads & Christmas Tree Instruments, Rockwell RTUs, Grounding & Lightning Protection, Fibre Optic Transmission and Communication System.

2012

Oil & Gas Development Corporation
(Sulphur Recovery Unit & Handling Facility)

Complete E&I Works, Installation, Testing & Commissioning of 2 X 250 KVA MV Schneider Soft Starters, Honeywell PLC, Honeywell Field Instruments, Grounding, Lightning Protection, Internal & External Illumination.

2012

Maple Leaf Cement Factory
(7000 TPD De Schmit Cement Plant + 2 X 16 MV Hitachi Gas Turbine Power Plant)

Installation of 132 KV Grid Station, Complete Plant E&I Works, Internal & External Lightning, Grounding, MV & LV Switchgear, DCS, PLC & Field Instrumentation from Foxboro Invensys.

2011

Oil & Gas Development Corporation
(UCH II Gas Field)

Annual Turnaround Maintenance. Overhaul of Motors, Motor Control Centre, Calibration of Field Instruments and Loop Checking, Stroking of Control Valves, Bench Testing of Safety Relief Valves, Resistance Test of all Power & Control Cables.

2012
2011
2010
2008

National Power HUBCO
225 MW Power Plant
1) 8 X 25 MW HFO Engines
2) 1 X 25 MW Steam Turbine
3) Waste Heat Recovery

Design & Installation of Internal & External Illumination. Installation of Engine & WHRU, Control Panels, Control Room Equipment, Field Instruments, Grounding, Design & Installation of Lightning Protection System, Installation & Testing of 220 KV Grid Station.

2010

Naudero Power Plant (51 MW HFO based Power Plant)

Complete E&I Works including MV & LV Distribution, Motor Controls, Illumination, Grounding, Control Room Equipment and Field Instruments. Plant supplied by ORIENT ENERGY, USA

2010

Atlas Power Ltd.
(225 MW Power Plant)

Plant supplied by MAN Diesel, Germany. Design & Installation of Internal & External Illumination. Installation of Engine & WHRU, Control Panels, Control Room Equipment, Field Instruments, Grounding, Design & Installation of Lightning Protection System, Installation & Testing of 220 KV Grid Station.

2009

Nishat Power Ltd. (225 MW Power Plant)

Plant supplied by Wartsila, Finland. Design & Installation of Internal & External Illumination. Installation of Engine & WHRU, Control Panels, Control Room Equipment, Field Instruments, Grounding, Design & Installation of Lightning Protection System, Installation & Testing of 220 KV Grid Station.

2009

ICI Soda Ash Ltd. (65,000 TPA Sodium Carbonate Plant)

Complete E&I Works, Control Equipment includes ABB DCS and Rosemount Field Instruments. Other works executed were MV & LV distribution, Motor Controls, Internal & External Lighting, Grounding, Fire Alarms and Communication System.

2009

Asamco, Dammam, Saudi Arabia

Sub-Contract from ASAMCO for executing Electrical Works for Load shedding & Islanding Power Management Projects at Saudi Aramco for Ras Tanura, Uthmaniyah and Abqaiq facilities. Work was performed in existing switch rooms and included dismantling of existing equipment, installation and inter-connection of new equipment and tie-ins.

2008

Packages Limited (Paper & Board Manufacturing, Packaging & Printing, 30 MW Steam Turbine, Boiler, Waste Heat Recovery and 132 KV, 26MVA Grid Station)

Detailed Engineering for complete E&I Works, Preparation of Instrument Data Sheets, Loop Diagrams, Termination Drawings, Specifications for DCS & PLCs, Cable Schedules & Routers, MV & LV Distribution, Motor Control Centres, Earthing & Grounding. Assistance in Procurement: Preparation of RFQs, Bid Evaluation, Vendor Selection, FAT and SAT.

2008

ICI Polyester Plant (20 MW Co-Gen Power Plant)

Complete E&I Works, Installation, Testing & Assistance in Commissioning of HFO based Engines, Waste Heat Recovery and 3 MW Steam Turbine. Equipment included GE Fanuc DCS, Toshiba Electric Synchronizing Equipment, Siemens MV/LV Switchgear and Rosemount Field Instrumentation.

2008

DG Cement Ltd. (7000 TPD Cement Plant)

Installation, Testing & Assistance in Commissioning of ABB DCS, Siemens PLCs, Honeywell Field Instruments, Siemens Switchgear, Internal & External Lighting, Grounding & Earthing.

2007

Alderley Controls, UK (Wellheads Instrument Control Shelters 04 Nos)

Fabrication and Assembly of Wellheads Control Instruments Shelter including Installation of Instruments, Control Panels, Tubing & Cabling. Erection of Shelters at Site and Field Commissioning of Instruments.

2006

Ranhill Berhad Sdn. Bhd, Malaysia (LPG/NGL Processing Facility)

Complete E&I Works including Waukesha Diesel Generators, Emerson DCS, Honeywell Field Instruments, Siemens MV, LV and Motor Controls, Lightning Protection, Cathodic Protection, Internal & External Lighting, Grounding & Earthing.

2005

Omega Engineering, Riyadh, Saudi Arabia
(Mina Slaughter House for Ministry of Hajj & Religious Affairs)

Installation of 20 MVA Power Transformers, MV Switchgear, Machine Control Panels, Control Equipment for Conveyors, Cold Storage Equipment including Controls for Ammonia Compressors, Illumination, Grounding and Lightning Protection.

One (01) Year Operation & Maintenance services contract.

2000